Automotive Thermal-Climatic Testing According to PV1200
Il Disgelo designed and built for Lear Engineering Italy a custom 15 m³ Walk-In climatic chamber, developed for thermal-climatic testing of automotive components and systems.
The system operates between −40 °C and +120 °C, with humidity control and temperature change rates up to 3 °C/min, according to the conditions required by the PV 1200 Test Cycle.
Developed Solution
The chamber features an insulated structure with an AISI 304 stainless-steel interior, reinforced floor and double-leaf door with a heated inspection window.
For the required test conditions, the system integrates an upgraded refrigeration unit and an additional dry-air system.
The solution includes:
- usable volume of approximately 15 m³;
- −40/+120 °C temperature range;
- 20–90% RH humidity;
- temperature change rates up to 3 °C/min;
- DUT mass up to approximately 400 kg;
- configuration for the PV 1200 Test Cycle;
- floor load up to 1000 kg/m²;
- additional drying system down to −40 °C dew point;
- remote condenser;
- CliMaLogic® control;
- Ethernet, VNC Viewer and Modbus TCP/IP.
Main Technical Data
- usable volume: approx. 15 m³;
- internal dimensions: 2200 × 2200 × 3100 mm;
- temperature: −40/+120 °C;
- temperature accuracy: ±0.5 °C;
- temperature change rate: up to 3 °C/min;
- humidity: 20–90% RH;
- reference DUT mass: approx. 400 kg;
- floor load: up to 1000 kg/m²;
- insulation: 150 mm;
- interior: AISI 304 stainless steel;
- refrigeration system: approx. 65 HP;
- installed power: approx. 97 kW;
- refrigerant: R449A;
- dry-air dew point: down to −40 °C;
- control: CliMaLogic®;
- connectivity: Ethernet, VNC Viewer and Modbus TCP/IP.
Result
The project enabled Lear Engineering Italy to implement a Walk-In chamber dedicated to the thermal-climatic validation of automotive components, configured to reproduce complex environmental cycles according to PV 1200 requirements.