Two 1 m³ Chambers and One 2.7 m³ Chamber for E-Motor Testing
Il Disgelo developed for Maserati a platform consisting of three DOT TCEM climatic chambers dedicated to motor and powertrain testing: two 1 m³ chambers and one 2.7 m³ chamber.
The systems allow temperature and humidity to be controlled around the DUT while maintaining integration with dynamometer test benches, drive shafts, electrical connections and fluid circuits.
Developed Solution
The chambers feature a modular structure designed to simplify DUT installation and integration with the test bench.
The system also integrates nitrogen inerting and oxygen monitoring to increase safety during specific test configurations.
The solution includes:
- 2 × 1 m³ DOT TCEM chambers;
- 1 × 2.7 m³ DOT TCEM chamber;
- −40/+120 °C temperature range;
- 20–95% RH humidity;
- temperature change rates up to 4 °C/min;
- integration with dynamometers and test benches;
- dedicated feedthroughs for shafts, wiring and fluids;
- nitrogen inerting;
- O₂ concentration monitoring;
- overpressure protection;
- CliMaLogic® control;
- Ethernet, VNC Viewer and Modbus TCP/IP.
Main Technical Data
TCEM 1 m³
- quantity: 2;
- volume: approx. 1 m³ each;
- internal dimensions: 1000 × 1000 × 1000 mm;
- temperature: −40/+120 °C;
- temperature change rate: up to 4 °C/min.
TCEM 2.7 m³
- quantity: 1;
- volume: approx. 2.7 m³;
- internal dimensions: 1400 × 1400 × 1400 mm;
- temperature: −40/+120 °C;
- temperature accuracy: ±0.5 °C;
- heating rate: up to 4 °C/min;
- cooling rate: up to 4 °C/min.
Common Systems
- humidity: 20–95% RH;
- climatic range: +10/+90 °C;
- inerting: nitrogen;
- monitoring: internal and external O₂;
- shaft feedthroughs: up to approx. Ø120 mm;
- refrigeration: two-stage compressor;
- condensation: chilled water;
- control: CliMaLogic®.
Result
The project enabled Maserati to operate three climatic test stations for motors and powertrain systems, with two different chamber volumes to accommodate different DUTs and test configurations.
Integration with the test benches, together with nitrogen inerting and oxygen monitoring, provides a flexible and controlled platform for validation activities.